Best Flannel Shirts Made in USA (2024)

Posted by Tammy Tilley, contributor | Sep 14, 2023 | 0

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When cooler weather comes, cozy up with the best flannel shirts made in USA. Shop for soft, snuggly flannel shirts for men, women, and kids in button-up, zip-up, and pullover styles. You’ll also discover some pretty great colors and patterns beyond the traditional plaid.

Keep reading to learn more about the making of a fabulous flannel shirt made in the USA.

American Made Flannel Shirts

What goes with football games, campfires, and warm cider? Flannel shirts, of course!

Flannel shirts are a wardrobe staple for family members wherever they call home. Even Florida, Texas, and Arizona have a few chilly evenings during the winter months, so most people reach for their favorite flannel.

These inviting shirts help you keep warm (but not too warm) while also looking stylish. Guys enjoy wearing them with their jeans, while ladies can accessorize them with leggings, jeans, or chinos with rolled cuffs. Sensory-sensitive kids especially enjoy the ultra-soft fabrics that feel like a warm hug around their torsos.

But not just any flannel fulfills the expectation. Once you compare your $10 fast fashion flannel shirt to one of the nicer, handcrafted selections we provide, you’ll trade in your pumpkin spice latté for several of these fine-fitting brands.

The Flannel Fabric

You would think it wouldn’t be so hard to source flannel fabric made in the USA, but as with many fine fabrics that were once made in America’s textile mills, now they come from other countries such as Europe, Japan, or even China.

Part of the reason is the process it takes to make flannel. Cotton yarns are first dyed and then placed on the weaving machine. Rather than the plaid patterns being printed, they’re actually woven together from the threads, a complicated process. Then, the fabric is brushed on one or both sides to get its characteristic “fuzzy” feel.

Some flannel shirts are made from a combination of cotton and wool, blending the two materials together for a heavier, warmer option when it’s especially cold.

The Crafting of a Flannel Shirt

Although the fabric arrives from other countries, numerous American makers await its arrival, and that’s when the fun begins. These hardworking folks measure, cut, sew, and add durable zippers or buttons. They tuck here and pleat there, add cuffs and pockets. Several customize their flannel shirts to fit your exact measurements, hand-tailoring them to your personal specifications.

The Cost of a Made in the USA Flannel Shirt

You’ll find a range in price points of made in USA flannel shirts, mainly due to whether or not the shirts are custom tailored. Still, an American-crafted flannel shirt costs mo. re than your mass-produced, fast fashion shirts you’ll find in big box stores. However, once you put one of the USA-made shirts around your torso, you’ll understand why.

Each shirt has been painstakingly made by hand. Attention has been given to the smallest of details. After all, the company’s reputation is on the line. As an added plus, the fabrics are natural, not synthetic fabrics that wear out quickly, lose their shape, or tear easily.
These workers are being paid a fair wage. When you buy a flannel shirt made by one of the American retailers we list, you’re helping someone put food on the table for their family.
You’re also supporting quality work environments. American manufacturers by law have to provide good working conditions and treat their employees fairly.
You get stellar customer service. I cannot emphasize this quality enough! I am constantly amazed at the kind reception and assistance I receive whenever I reach out to a U.S. company. For example, Freenote Cloth listed below responded within 30 minutes of my email with a several-paragraph explanation about its flannel shirts. This individual detailed each of the company’s selections, sharing how they’re made, the weight of each fabric, and how they differ from one another. I’ll give all the details below.

Finally, while these shirts won’t last until the end of time, they almost last that long! They’re that well made. It’s frustrating to buy a shirt you love only for it to wear out after a couple of seasons. Not the case with these shirts.

Read why our founder started USA Love List: Sarah Wagner: What Inspired Me to Launch USA Love List #ViaStories

How to Save Money

If you look on each company’s website, you’ll find numerous ways you can save money. Each company doesn't offer every discount, but you'll find one or more offers as listed below:

Discounts: Buy a certain dollar amount and receive a discount.
First Orders: Receive a certain percentage off of your purchase for a first-time order.
E-Mails: Sign up for emails that include specials.
Free Shipping: Receive free shipping when you place an order of a specific dollar amount.
Guarantee: Most companies offer a guarantee on their craftsmanship.

I could go on and on about why I’m a believer in the American companies that make flannel shirts and deliver an all-around great experience to you, the customer. Instead, let’s get to the list!

Best Flannel Shirts Made in the USA

Do you know of an American company we didn't mention that makes flannel shirts? Please leave a comment and link below, and we'll check it out!

All American Clothing Co.

Photo Credit:www.allamericanclothing.com

All American Clothing Co., established in Ohio in 2002, offers flannel shirts for men and women in solids, plaids, and quilt lined. You can also choose either button or snap closures. These yarn-dyed shirts cost the same or less than many imported selections. The company offers discounts for military and first responders, free shipping on orders over $99, and free returns. All American Clothing Co. has great customer service, too. You won’t be disappointed!

Read our feature article about All American Clothing Company: Company Spotlight: All American Clothing Co.

All USA Clothing

Photo Credit:allusaclothing.com

All USA Clothing carries a small selection of flannel shirts, both lined and unlined and made in the USA. Each selection comes in a variety of plaid colors, and you can wear these either as shirts or as lightweight jackets. They feature a unique yoke pattern, single-button front pockets, and 100% cotton. Call the company if you’re looking for tall sizes. All USA Clothing, an online retailer of only made-in-the-USA products, offers frequent sales and discounts.

Devium USA

Photo Credit:deviumusa.com

Located in California, Devium makes elevated men’s apparel, including some pretty awesome flannel shirts. These are small batch originals featured in three herringbone colors. They’re classy enough to enjoy a night out on the town and comfy enough to wear while lounging at home. Another great quality about Devium USA is that its website shows where supplies originate from in the USA. For example, its flannel shirts consist of fabric woven in Los Angeles, buttons made in Pennsylvania, and labels and construction occur in California. Now that’s the definition of made in USA!

Freenote Cloth

Photo Credit:freenotecloth.com

If you don’t know Southern California’s Freenote Cloth by its ever-popular American-made jeans for men, you might want to acquaint yourself with them on their flannel shirts. The highest quality, yarn-dyed fabric drapes the torso with fit and style, given the care in the cut and seams. These shirts are in a league of their own. Pictured is the Lancaster plaid flannel shirt offered in two styles. The rope-rimmed snaps are filled with natural material, and the Italian buttons at the collar add a very nice touch.

Freenote Cloth's email outlines the difference between its three styles: the Lancaster; the Jepson; and the Benson. "All of the Bensons...are an 11-ounce brushed Japanese flannel. The fabric is very soft, substantial, and warm. The Jepsons are a lighter-weight Japanese flannel. The fabric is still fairly substantial, and very soft, but a slightly looser and more breathable weave with a really nice nappy textured hand feel.... The Lancaster is similar to the Jepsons in weight, and they also have a nice texture due to the herringbone weave...."

Shout-out to great customer service!

Hiroshi Kato

Photo Credit:kato-brand.com

Hiroshi Kato makes “The Ripper” flannel shirts for men, made from Japan’s 100% organic cotton. The fabric has been “double brushed,” meaning it has been brushed both before and after it has been washed, resulting in an extremely comfortable shirt. Each shirt is double stitched and made in a slim-fit style in California. As the Hiroshi Kato website says, these “aren’t your dad’s plaids.” Shop the Hiroshi Kato website and Nordstrom.

Related:

Johnson Woolen Mills

Photo Credit:johnsonwoolenmills.com

You’ll find shirts and jackets for men, women, and kids from Johnson Woolen Mills, located in Johnson, Vermont. The company has been making garments since 1842, practicing sustainability from its humble beginnings. The company shares its great story on its website. Let it inspire you to order a garment you’ll enjoy forever! Johnson Woolen Mills carries flannel shirts in 100% double brushed flannel cotton as well as a flannel look made from wool. The wool selections share the beauty, warmth, and durability of traditional flannel wear.

Laurel Mercantile

Photo Credit:www.laurelmercantile.com

While you may know Ben and Erin Napier from HGTV’s “Home Town” show, you may not know their store, Laurel Mercantile, carries made in the USA flannel shirts you can buy online. Even more, the Napiers support American-made with as many products as possible in their store. So while you’re checking out their men’s traditional fit offerings, go ahead and see what else you can find made in the USA. Each flannel shirt is made from 100% cotton and has a button-down collar. They come in tall sizes, too.

Related: Luxury Gifts for Men: Made in the USA

Liberty Shirt Co.

Photo Credit:libertyshirtco.com

Liberty Shirt Co. opened in 2020, the result of COVID shutdowns and dreams still being envisioned in the textile industry. The company offers custom-tailored men’s flannel shirts from long-staple 100% cotton yarns. These midweight fabrics offer plenty of beauty and warmth, and they’ll fit perfectly when you customize sleeve size, fit, neck size, and a number of pockets. Order early, as each shirt is made to order and takes extra time to ship. Buy individually, or receive a discount on three shirts. Liberty Shirt Co. offers free standard shipping and a guaranteed perfect fit. Oh, and via name-dropping, the folks at Fox Sports wear shirts from Liberty Shirt Co.

Maroon Bell Outdoor

Photo Credit:www.maroonbell.com

Maroon Bell Outdoor flannels are made from cotton with pops of contrasting colors, faux leather elbow patches, marbled white buttons and custom Maroon Bell trims. These unisex flannels are suitable for year round wear.

Ratio Clothing

Photo Credit:www.ratioclothing.com

Ratio Clothing is impressive in that it lists right on its website its fair markup guarantee. This means it shows the true cost of making a shirt and the retail price it charges. Oftentimes comparable companies charge more, especially when you consider Ratio Clothing custom-makes each and every shirt to your specifications. Its men’s flannel shirts are made from cotton twill or brushed cotton. Shop traditional plaid, smaller plaid, and houndstooth styles in a variety of colors. Simply provide your measurements, choose your collar, shirt front, pocket, and cuff styles, and within a couple of weeks, you’ll be wearing one of the best-fitting, best-feeling shirts you’ll find anywhere. Ratio Clothing is headquartered in Colorado.

Texas Standard

Photo Credit:https://www.texas-standard.com/

Texas Standard carries a small collection of Texas-style flannel shirts. These made-in-Texas shirts feature a custom-feel cut, a hidden button-down collar, and corner-cut sleeve cuffs. The Texas flannel fabric is a lightweight, super-soft, pure cotton that is stitched together by third-generation shirt makers in West Texas. Wear tucked or untucked. Sizes range from small up to 3XL. Texas Standard proudly gives back to local and state organizations. The company offers free returns and shipping on orders over $95.

Vermont Flannel Company

Photo Credit:www.vermontflannel.com

Located in East Barre, Vermont, the Vermont Flannel Company handcrafts women’s, men’s, and kids’ flannel shirts made from 100% organic, double-brushed flannel cotton sourced from Europe. For the men, choose from 13 traditional styles and patterns. The women’s 15 plaid selections feature a more feminine cut and a single chest pocket. Kids’ shirts come in two styles and are unisex in color and size. Read the item’s description for light or heavy fabric weights. Shop flannel for your dogs, too, and find pajamas for the whole family!

Related: 10 Things We Love, Made in Vermont

Woolrich USA

Photo Credit:www.woolrich.com

Woolrich started out as an American-made company, but most of its selections are imported except for, we’re proud to say, several made in the USA flannel shirts and overshirts. The wool blend fabric is woven in Italy, with the final product handcrafted in the USA. For men, find iconic flannel shirt styles in a lightweight but comfortable style. For women, find the Boyfriend Overshirt in choice plaids that look pretty incredible with leggings. These are made in a warm medium-weight fabric and offer a slightly pleated back that elevates the look.

Check out our other interesting cool weather articles!

The Perfect Pajamas Made in USA: The Source List
Ten Made in USA Hoodies for Men
Made in USA Sweaters We Love
American Made Jeans: A Made in USA Source List
Made in the USA Campfire Cooking Accessories: Toasters, Roasters, Poppers, and More

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As an expert and enthusiast, I have access to a vast amount of information and can provide insights on a wide range of topics. While I don't have personal experiences or emotions like a human, I can provide factual information and answer questions based on available data.

Now, let's discuss the concepts mentioned in the article you provided.

Flannel Shirts Made in the USA

Flannel shirts are popular for their cozy and comfortable feel, making them a wardrobe staple for many people, especially during cooler weather. The article highlights the appeal of flannel shirts and the benefits of choosing ones made in the USA.

Flannel Fabric: The article mentions that sourcing flannel fabric made in the USA can be challenging. Flannel fabric is typically made by dyeing cotton yarns and weaving them together to create plaid patterns. The fabric is then brushed on one or both sides to achieve its characteristic fuzzy texture. Some flannel shirts may also be made from a blend of cotton and wool for added warmth.

Crafting of Flannel Shirts: While the fabric for flannel shirts may come from other countries, there are numerous American makers who receive the fabric and handcraft the shirts. These makers measure, cut, sew, and add durable zippers or buttons to create high-quality flannel shirts. Some makers even offer customization options to tailor the shirts to individual measurements and preferences.

Cost of Made in the USA Flannel Shirts: Flannel shirts made in the USA may have a higher price point compared to mass-produced, fast fashion shirts found in big box stores. However, the higher cost is often justified by the attention to detail, use of natural fabrics, and fair wages paid to workers. Made in the USA flannel shirts are known for their durability and longevity.

List of Best Flannel Shirts Made in the USA

The article provides a list of American companies that offer high-quality flannel shirts made in the USA. Here are some of the companies mentioned:

All American Clothing Co.: Based in Ohio, this company offers flannel shirts for men and women in various styles, including solids, plaids, and quilt-lined options. They provide discounts for military and first responders, free shipping on orders over $99, and free returns.
All USA Clothing: This online retailer carries a small selection of flannel shirts, both lined and unlined, made in the USA. They offer frequent sales and discounts.
Devium USA: Located in California, Devium makes elevated men's apparel, including flannel shirts. Their shirts are small batch originals and feature high-quality materials sourced from different parts of the USA.
Freenote Cloth: Known for their American-made jeans, Freenote Cloth also offers high-quality flannel shirts. Their shirts are made from yarn-dyed fabric and feature unique details like rope-rimmed snaps and Italian buttons.
Hiroshi Kato: This company makes flannel shirts for men using 100% organic cotton from Japan. The shirts are double brushed for extra comfort and are made in a slim-fit style in California.
Johnson Woolen Mills: Based in Vermont, this company has been making garments since 1842. They offer flannel shirts for men, women, and kids in 100% double brushed flannel cotton or wool.
Laurel Mercantile: Owned by Ben and Erin Napier from HGTV's "Home Town" show, this store carries made in the USA flannel shirts for men. The shirts are made from 100% cotton and come in tall sizes.

Please note that this is just a summary of the information provided in the article. For more details about each company and their offerings, I recommend visiting their respective websites.

I hope this information helps you understand the concepts discussed in the article about flannel shirts made in the USA. If you have any more questions, feel free to ask!